The production of plus size tights is a fascinating process that brings together creativity, precision and the latest technology. In this post, we give you an exclusive look behind the scenes of tights manufacturing at Glamory, a brand that specialises in high-quality hosiery for curvy women. You'll find out how an idea becomes a perfect product that offers comfort, style and durability.
Design and concept in tights production: the creative start
It all starts with an idea: Glamory's design team develops innovative hosiery that is both functional and stylish. When it comes to designing plus size tights, the focus is on fit, comfort and fashionable variety. Wondering how exactly that works? First, trends are analysed, inspired by international fashion magazines, and then colours, patterns and materials are carefully chosen to meet your needs as closely as possible. It's all about inclusivity: every pair of tights should feel like a second skin, whether you wear an XL or an XXXL.
In this phase, sketches are drawn up and prototypes are simulated digitally. Key aspects include:
- Trend scouting: Bringing in current fashion influences, such as sheer looks or patterned designs.
- Size adaptation: Special cuts for wider hips and longer legs, so nothing pinches.
- Functional elements: Such as breathable zones or reinforced areas for greater durability.
- Colour selection: From classic black to on-trend shades that go with any outfit.
- Pattern development: Seamlessly integrated designs that are not only beautiful but also stretchy.
- Feedback rounds: Internal tests to refine the first ideas.
Choosing materials in tights production: the perfect mix of comfort and stretch
High-quality materials are crucial for comfort. For plus size tights production, Glamory uses stretchy, breathable fabrics that gently hug the body while staying hard-wearing. The aim is to achieve the perfect combination of hold, comfort and style. We use yarns such as polyamide and elastane with recycled content.
Here's an overview of typical materials and their benefits:
- Polyamide (nylon): For smoothness and strength, ideal for glossy effects.
- Elastane: Offers up to 500% stretch, perfect for plus sizes.
- Cotton blends: For natural comfort and breathability in everyday wear.
- Yarns with recycled content: Part of the material comes from recycled fibres.
- Special yarns: With moisture management for all-day comfort.
- Reinforcement materials: For toes and heels, to help prevent ladders.
Every material is tested for durability and skin compatibility: Glamory hosiery is certified to OEKO-TEX® STANDARD 100.
Manufacturing in tights production: craftsmanship meets technology
Our plus size tights are knitted in Europe, by knitters and partner companies we work with on a long-term basis. They use circular knitting machines built for larger widths. Every stage of production is adapted to plus sizes so that the fit and hold are right.
Step by step:
- Knitting: Yarns are knitted into a tube that is later shaped into legs.
- Assembly: The waistband and brief section are designed for plus sizes, and there is a cotton gusset at the crotch.
- Sewing: Flat seams for comfort, often checked by hand.
- Dyeing: Eco-friendly dyes that don't run.
- Reinforcing: Extra layers in critical areas.
- Finishing: Smoothing and packing for shipping.
Fit tests in tights production: perfection for every curve
A key part of production is testing on real models with curves. Only real fit tests can ensure that the tights are comfortable, don't dig in and give the shape you want. Feedback from the testers goes straight into improving the patterns. You benefit too: tights that fit without slipping or pulling.
- Test phases: Several rounds with different body shapes.
- Movement tests: Walking, sitting, stretching, to make sure they work in everyday life.
- Comfort checks: No pressure points, good elasticity.
- Size range: From M to 4XL, including length options.
- Feedback integration: Real-time adjustments for better products.
Sustainability and quality in tights production: responsibility in every fibre
Glamory relies on long-term partnerships with knitters and partner companies in Europe, on consistent quality and on yarns with recycled content. Every pair of plus size tights goes through prototype rounds and fittings with test wearers before it goes on sale. All styles are certified to OEKO-TEX® STANDARD 100.
- Energy-saving machines: Reduce the carbon footprint.
- Recycling: Waste materials are reused.
- Quality standards: ISO-certified for consistency.
- Eco dyes: Water-saving and kind to skin.
- Durability tests: Simulated wear and tear.
Conclusion: why tights production at Glamory is about more than just clothing
The production of plus size tights is a complex process in which nothing is left to chance. From the first sketch to the final quality check, every pair is made with passion, expertise and a spirit of innovation. At Glamory, the result is not just an item of clothing, but a statement for comfort, style and confidence. Discover our plus size tights and feel the difference!
Frequently asked questions (FAQ) about tights production
How long does it take to produce a pair of tights?
From the idea to the finished product typically takes 4–6 weeks, depending on the design and testing. Every batch is carefully checked.
Are Glamory tights made in Europe?
Yes, our production mainly takes place in Europe to ensure quality and sustainability.
Which materials make tights long-lasting?
High-quality polyamide, elastane and reinforcements ensure durability, especially in plus sizes.
Can I influence production?
Your feedback counts! We incorporate customer wishes into new designs and production processes.
Ready to try the results of our tights production? Take a look at our collection and find your perfect pair!